The paper presents a simulation of the Airbus A350-900 wing-to-fuselage assembly process. The latter is a complex multistage process where the compliant parts are being joined by riveting. The current research analyzes the quality of the temporary fastener arrangement. The fastener arrangement is being checked to ensure that the residual gap between joined parts is small, and the fastener loads closing the gap are calculated. The deviations of the part shape from nominal are modeled via initial gaps. A cloud of initial gaps is generated based on the statistical analysis of the available measurements assuming the stochastic nature of local gap roughness. Through the reduction of the corresponding contact problem to a quadratic programming (QP) problem and the use of efficient QP algorithms together with the task-level parallelism, the mass contact problem solving on refined grids is accomplished.
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Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: lupuleac@mail.ru
Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: zaitseva.n.i@mail.ru
Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: stefanova.m@list.ru
Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: servberezin@yandex.ru
Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: julia_shinder@mail.ru
Peter the Great St.Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: margarita@lamm.spbstu.ru
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June 2019
Research-Article
Simulation of the Wing-to-Fuselage Assembly Process
Sergey Lupuleac,
Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: lupuleac@mail.ru
Sergey Lupuleac
Institute of Applied Mathematics and Mechanics
,Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: lupuleac@mail.ru
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Nadezhda Zaitseva,
Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: zaitseva.n.i@mail.ru
Nadezhda Zaitseva
1
Institute of Applied Mathematics and Mechanics
,Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: zaitseva.n.i@mail.ru
1Corresponding author.
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Maria Stefanova,
Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: stefanova.m@list.ru
Maria Stefanova
Institute of Applied Mathematics and Mechanics
,Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: stefanova.m@list.ru
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Sergey Berezin,
Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: servberezin@yandex.ru
Sergey Berezin
Institute of Applied Mathematics and Mechanics
,Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: servberezin@yandex.ru
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Julia Shinder,
Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: julia_shinder@mail.ru
Julia Shinder
Institute of Applied Mathematics and Mechanics
,Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: julia_shinder@mail.ru
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Margarita Petukhova,
Peter the Great St.Petersburg Polytechnic University,
St. Petersburg 195251,
e-mail: margarita@lamm.spbstu.ru
Margarita Petukhova
Institute of Applied Mathematics and Mechanics
,Peter the Great St.Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: margarita@lamm.spbstu.ru
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Elodie Bonhomme
Elodie Bonhomme
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Sergey Lupuleac
Institute of Applied Mathematics and Mechanics
,Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: lupuleac@mail.ru
Nadezhda Zaitseva
Institute of Applied Mathematics and Mechanics
,Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: zaitseva.n.i@mail.ru
Maria Stefanova
Institute of Applied Mathematics and Mechanics
,Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: stefanova.m@list.ru
Sergey Berezin
Institute of Applied Mathematics and Mechanics
,Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: servberezin@yandex.ru
Julia Shinder
Institute of Applied Mathematics and Mechanics
,Peter the Great St. Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: julia_shinder@mail.ru
Margarita Petukhova
Institute of Applied Mathematics and Mechanics
,Peter the Great St.Petersburg Polytechnic University,
St. Petersburg 195251,
Russia
e-mail: margarita@lamm.spbstu.ru
Elodie Bonhomme
1Corresponding author.
Manuscript received December 5, 2018; final manuscript received March 28, 2019; published online April 19, 2019. Assoc. Editor: Y. Lawrence Yao.
J. Manuf. Sci. Eng. Jun 2019, 141(6): 061009 (9 pages)
Published Online: April 19, 2019
Article history
Received:
December 5, 2018
Revision Received:
March 28, 2019
Accepted:
April 1, 2019
Citation
Lupuleac, S., Zaitseva, N., Stefanova, M., Berezin, S., Shinder, J., Petukhova, M., and Bonhomme, E. (April 19, 2019). "Simulation of the Wing-to-Fuselage Assembly Process." ASME. J. Manuf. Sci. Eng. June 2019; 141(6): 061009. https://doi.org/10.1115/1.4043365
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